{"id":3288,"date":"2026-08-23T08:50:48","date_gmt":"2026-08-23T00:50:48","guid":{"rendered":"https:\/\/jtlcnc.com\/?p=3288"},"modified":"2026-08-23T08:50:49","modified_gmt":"2026-08-23T00:50:49","slug":"what-are-the-precautions-in-the-process-of-processing-granite-stone-into-equipment-bases","status":"publish","type":"post","link":"https:\/\/jtlcnc.com\/fr\/2026\/08\/23\/what-are-the-precautions-in-the-process-of-processing-granite-stone-into-equipment-bases\/","title":{"rendered":"Quelles sont les pr\u00e9cautions \u00e0 prendre lors de la transformation du granit en socles d'\u00e9quipement ?"},"content":{"rendered":"<h1 class=\"wp-block-heading\">Processing Precautions for the Full Process of Granite Equipment Bases<\/h1>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p class=\"wp-block-paragraph\">Red Line of Processing Sequence: <strong>Raw Material Selection \u2192 Sawing and Rough Shaping \u2192 Rough Processing (Grooving, Drilling, Weight-Reduction Grooves) \u2192 Stress Relief Aging \u2192 Embedding Stainless Steel Threaded Inserts, Bonding and Joining \u2192 Multi-stage Constant Temperature Grinding \u2192 Manual Matching and Grinding \u2192 Constant Temperature Static Aging to Release Grinding Stress \u2192 Final Inspection, Hole Sealing and Protection \u2192 Packaging and Shipment<\/strong><br><strong>Strictly Prohibit Reversing the Sequence: Drilling, inserting sleeves, and grooving after fine processing will cause stress rebound, leading to precision drift and scrapping.<\/strong><\/p>\n<\/blockquote>\n\n\n\n<h2 class=\"wp-block-heading\">I. Raw Material Stage (Source defects cannot be repaired later)<\/h2>\n\n\n\n<ol class=\"wp-block-list\">\n<li>For high-precision bases, <strong>Jinan Qinghui Green Granite<\/strong> is preferred due to its dense grain structure; reject materials with inclusions, white spots, mica clusters, or internal dark cracks; for high-end 00\/000 grade, try to use whole blocks as much as possible, and do not allow the joining of raw blocks.<\/li>\n\n\n\n<li>It is best to allow raw blocks to naturally age in advance to release original mining stresses; ultrasonic flaw detection can be used to screen for invisible internal cracks.<\/li>\n\n\n\n<li>Blank allowance control: Reserve <strong>3-5mm<\/strong> on each side for length, width, and thickness; leave a 0.4-0.6mm grinding allowance on each side for weight-reduction grooves and irregular grooves.<\/li>\n\n\n\n<li>Drawing structural requirements: <strong>All internal corners must have a radius of R\u22655mm; right angles are prohibited<\/strong>, as right-angle positions are extremely prone to chipping and generating radial micro-cracks.<\/li>\n\n\n\n<li>Hole edge distance \u226550mm, hole-to-hole distance \u2265100mm to reduce the risk of cracking during drilling.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">II. Cutting and Rough Processing (Sawing, CNC Milling, Drilling)<\/h2>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Full water cooling throughout the process; dry cutting, dry drilling, and impact drilling are strictly prohibited<\/strong>; dry processing generates high temperatures, causing invisible thermal micro-cracks in the stone that will gradually deform and crack during later use.<\/li>\n\n\n\n<li>CNC processing should use layered cutting; deep single-pass cutting is prohibited; reduce the feed rate at corners and edges to prevent chipping.<\/li>\n\n\n\n<li>Weight-reduction grooves, countersinks, and all installation holes must be <strong>completely rough-processed; do not leave them for after fine grinding<\/strong>.<\/li>\n\n\n\n<li>Control the flatness of the rough-processed surface to about 0.2 mm\/m, leaving an allowance for the next process; do not pursue high precision during rough processing.<\/li>\n\n\n\n<li>Clamping should not be overly tight; granite is highly brittle, and excessive clamping force will directly crack the workpiece; use soft-padded fixtures.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">III. Stress Relief Aging (Determines the long-term precision stability of the base, most easily omitted)<\/h2>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p class=\"wp-block-paragraph\">Aging should only be done after all rough processing is completed; <strong>aging after fine processing is meaningless<\/strong>.<\/p>\n<\/blockquote>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>000 Grade (Semiconductor, High-end CMM): Static aging in a constant temperature workshop at 20\u00b11\u00b0C for 2-4 weeks, flipping the workpiece every 7 days to release cutting stresses<\/strong>.<\/li>\n\n\n\n<li>For batch medium-to-high-end products, use artificial composite aging: 80\u00b0C insulation for 24h \u2192 -10\u00b0C insulation for 4h \u2192 slow return to 20\u00b0C, constant temperature static aging for 72h; the temperature rise and fall rate must be gradual to avoid new cracks caused by thermal shock.<\/li>\n\n\n\n<li>Bases that do not undergo aging may pass factory inspection but will warp or exceed flatness tolerances after a few months of customer use, which is a typical process defect.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">IV. Joining, Bonding, and Embedding Threaded Inserts (High-failure process)<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">1) Back-bevel Joining (Large-sized bases)<\/h3>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Only recommended for 0-00 grade; <strong>joining is prohibited for 000 grade<\/strong>.<\/li>\n\n\n\n<li>Grind the mating surfaces first, bond with a thin layer of epoxy resin, and ensure the glue layer is uniform; after bonding, cure at a constant temperature for 24-48h, and only perform overall grinding after curing is complete; do not proceed directly to fine processing after bonding.<\/li>\n<\/ol>\n\n\n\n<h3 class=\"wp-block-heading\">2) Key Points for Embedding Stainless Steel Threaded Inserts<\/h3>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Process sequence: <strong>Rough grinding &#8211; Drilling &#8211; Inserting sleeves &#8211; Complete glue curing &#8211; Then fine grinding<\/strong>, absolutely no fine processing before this.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">V. Grinding and Machining (Constant Temperature is a Mandatory Condition)<\/h2>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>00, 000-grade grinding workshops must maintain a constant temperature of 20\u00b11\u2103, with temperature fluctuations \u2264\u00b10.5\u2103<\/strong>; for every 1\u2103 change in temperature, granite will undergo micron-level deformation, making the ground precision false.<\/li>\n\n\n\n<li>Gradually change the grinding wheel grit size without skipping grits: rough grinding \u2192 semi-fine grinding \u2192 fine grinding; after 00\/000-grade mechanical grinding, <strong>manual lapping is mandatory, as machines cannot achieve 000-grade precision on their own<\/strong>.<\/li>\n\n\n\n<li>Key points of manual lapping: use standard 000-grade lapping plates, silicon carbide micro-powder with water lubrication, and a cross-reciprocating trajectory; Blue oil spot inspection: for a 25\u00d725mm area, spots must be \u226520, uniformly distributed, and excessive grinding at a single point causing local depressions is prohibited.<\/li>\n\n\n\n<li>After each round of grinding, the workpiece must rest in the constant temperature workshop for 4-8 hours to release grinding thermal stress before proceeding to the next step; do not grind continuously without stopping.<\/li>\n\n\n\n<li>Workpiece support: large bases must use <strong>three-point or multi-point equal-height flexible support<\/strong>; single-side cantilever support is prohibited, as grinding will generate torsional stress.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">VI. Cleaning, Constant Temperature Resting, and Final Inspection<\/h2>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Thoroughly clean the stone powder after grinding, ensuring no abrasive particles remain; then rest at a constant temperature for <strong>24-72 hours<\/strong> to allow dimensions to stabilize completely before final inspection, as measurements taken immediately after grinding are inaccurate.<\/li>\n\n\n\n<li>Inspection items: flatness (laser interferometer), parallelism, perpendicularity (autocollimator), hole position accuracy (CMM), thread plug gauges, and pull-out testing; high-end bases must be issued a formal inspection report, which is essential for foreign trade customers.<\/li>\n\n\n\n<li>Perform hole sealing and protection treatment to seal the stone&#8217;s micropores, preventing the seepage of cutting fluids and oil stains.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">VII. Finished Products, Lifting, Packaging, and Transportation<\/h2>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Apply protective film to the precision working surfaces; ensure reasonable lifting points, and strictly prohibit prying corners with a single point, as granite corners are extremely prone to chipping.<\/li>\n\n\n\n<li>Use foam cushioning inside the wooden crate; the base must be fixed with <strong>three-point support and cannot be laid flat on a hard surface<\/strong>, to prevent stress deformation caused by transportation bumps.<\/li>\n\n\n\n<li>Mark the wooden crate with constant temperature, moisture-proof, do not lay on side, and flip-over labels.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">VIII. High-Frequency Process Red Lines (Prohibited List)<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">\u274c Prohibit skipping rough machining and going directly to fine grinding<br>\u274c Prohibit drilling, slotting, or inserting threaded inserts after fine machining<br>\u274c Prohibit dry cutting, dry drilling, and dry grinding, which will cause internal micro-cracks<br>\u274c Prohibit using spliced stone for 000-grade bases<br>\u274c Prohibit grinding without temperature control, which results in &#8220;false precision&#8221;<br>\u274c Prohibit threaded inserts from protruding above the stone working surface<br>\u274c Prohibit sharp internal corners; R-fillets must be made<br>\u274c Prohibit direct inspection and shipping without constant temperature resting after grinding<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"723\" src=\"https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/08\/f-1024x723.png\" alt=\"\" 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Constant&#8230;<\/p>","protected":false},"author":1,"featured_media":3289,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"","_seopress_redirections_param":"","_seopress_redirections_type":0,"_seopress_analysis_target_kw":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_kadence_starter_templates_imported_post":false,"_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","footnotes":""},"categories":[35],"tags":[],"class_list":["post-3288","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"taxonomy_info":{"category":[{"value":35,"label":"NEWS"}]},"featured_image_src_large":["https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/08\/f-1024x723.png",1024,723,true],"author_info":{"display_name":"jinxing6611@gmail.com","author_link":"https:\/\/jtlcnc.com\/fr\/author\/jtlcnc\/"},"comment_info":0,"category_info":[{"term_id":35,"name":"NEWS","slug":"news","term_group":0,"term_taxonomy_id":35,"taxonomy":"category","description":"","parent":0,"count":361,"filter":"raw","cat_ID":35,"category_count":361,"category_description":"","cat_name":"NEWS","category_nicename":"news","category_parent":0}],"tag_info":false,"_links":{"self":[{"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/posts\/3288","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/comments?post=3288"}],"version-history":[{"count":1,"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/posts\/3288\/revisions"}],"predecessor-version":[{"id":3290,"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/posts\/3288\/revisions\/3290"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/media\/3289"}],"wp:attachment":[{"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/media?parent=3288"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/categories?post=3288"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/jtlcnc.com\/fr\/wp-json\/wp\/v2\/tags?post=3288"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}