{"id":2949,"date":"2026-06-17T10:34:23","date_gmt":"2026-06-17T02:34:23","guid":{"rendered":"https:\/\/jtlcnc.com\/?p=2949"},"modified":"2026-06-17T10:34:24","modified_gmt":"2026-06-17T02:34:24","slug":"granite-2d-imaging-system-base-selection-standard-daily-complete-maintenance-manual","status":"publish","type":"post","link":"https:\/\/jtlcnc.com\/es\/2026\/06\/17\/granite-2d-imaging-system-base-selection-standard-daily-complete-maintenance-manual\/","title":{"rendered":"Granite 2D Imaging System Base Selection Standard Daily Complete Maintenance Manual"},"content":{"rendered":"<p>I. Key Points for Base Selection (Categorized by Accuracy Grade, Material, and Specification)<br>(1) Stone Material Selection (Mainstream Jinan Blue, the only recommended metrology-grade stone)<br>Jinan Blue Granite (First choice for Grade 00\/0)<br>Dense mineral structure, black background, no white spots or inclusions, extremely low linear expansion coefficient, no pores, suitable for vision measuring machines, CMMs, and 2D measuring machines.<br>Prohibited: Mongolian Black, Sesame Black, ordinary marble (loose, oil-absorbent, high deformation, cannot meet optical measurement accuracy).<br>Stone Grade Classification<br>Grade 00: Metrology rooms, fully automatic high-precision vision measuring machines, 2.5D, semiconductor\/optical component inspection; extremely small flatness and perpendicularity errors, strongest temperature stability.<br>Grade 0: Workshop semi-automatic, conventional 3C, hardware stamping mass inspection, high cost-performance, meets \u00b13\u03bcm conventional measurement tolerance.<br>Pitfall: Low-priced variegated granite has internal cracks, causing accuracy drift after six months of use, which cannot be repaired.<br>(2) Accuracy Indicator Selection (Must-read parameters for procurement)<br>Flatness: Grade 00 according to GB\/T 20428 standard, \u22642\u03bcm per meter; Grade 0 \u22644\u03bcm per meter<br>Perpendicularity and Parallelism: Orthogonal error between the base working surface and the guide rail installation datum \u22643\u03bcm\/m<br>Shore Hardness Hs\u226570: Insufficient hardness is easily scratched, affecting the grating and guide rail installation datum<br>Aging Treatment: Must undergo natural aging artificial stress-relief annealing; un-aged blank bases will warp and be scrapped in the short term.<br>(3) Structure and Dimension Selection<br>Thickness and Load-bearing Standards<br>Small vision measuring machines (3020\/4030 models): Base thickness 120\u2013150mm<br>Medium to large gantry vision measuring machines (5040\/6050): Thickness 180\u2013220mm<br>The thicker the base, the greater the self-weight and the better the vibration damping effect; thin bases have significant vibration errors.<br>Base Support Feet (Vibration Damping Feet) Matching Requirements<br>Standard equipped with anti-slip, vibration-damping, adjustable leveling feet; precision models can optionally use air cushion vibration-damping feet; air-floating vibration damping is mandatory in workshop environments with punch presses and milling machines.<br>Reserved Installation Slots: Confirm T-slots\/threaded holes for guide rails, gratings, columns, and worktable installation in advance to avoid secondary drilling later, which would destroy the datum surface.<\/p>\n\n\n\n<p>(IV) Selection schemes corresponding to usage scenarios<br>Constant temperature metrology laboratory: Grade 00 Jinan Qing air cushion vibration-damping base<br>Ordinary production workshop (hardware, mold): Grade 0 Jinan Qing ordinary vibration-damping feet<br>Assembly line fully automatic online inspection: Thickened Grade 00 granite integrated base independent vibration-damping platform<br>Lithium battery, semiconductor, PCB: Non-magnetic, electrostatic-free, high-density Grade 00, iron-impurity-free stone prohibited<\/p>\n\n\n\n<p>II. Daily Maintenance of Granite Base (Daily \/ Weekly \/ Monthly \/ Annual)<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Daily Startup Simple Maintenance (3 minutes)<br>Dusting: Use a lint-free cloth dry air gun to blow away metal chips and dust from the workbench surface. Debris stuck in the guide rails will scratch the granite reference surface.<br>Cleaning: Wipe the surface with a small amount of neutral anhydrous alcohol. Diesel, engine oil, strong acids, strong bases, and banana water are strictly prohibited. Oil stains penetrating the micropores of the stone will permanently turn black and cannot be polished away.<br>Leveling Check: Observe the equipment&#8217;s bubble level. For shifts with high workshop vibration, adjust the leveling feet once in the morning and once in the evening.<br>Protection: Handle workpiece edges and fixtures gently. Direct impact from hard steel parts will cause dents and destroy the planar reference.<\/li>\n\n\n\n<li>Weekly Deep Cleaning<br>Wipe the surface with a specialized granite cleaning paste to remove light oil stains and fingerprints;<br>Clean dust accumulation at the bottom of the base and on the leveling feet to prevent debris under the feet from causing the base to tilt;<br>Check T-slot threaded holes for iron chip blockage, and apply a small amount of anti-rust grease to the threads after cleaning.<\/li>\n\n\n\n<li>Monthly Maintenance Focus<br>Leveling Re-measurement: Use a precision level to re-measure the planar level of the base. If the deviation exceeds 0.02mm\/m, adjust the leveling feet promptly;<br>Seepage Prevention Maintenance (Critical): For precision Grade 00 bases, a thin layer of specialized granite protective sealant can be applied to seal the micropores of the stone, preventing oil penetration and moisture;<br>Check for impact damage on the base edges and corners. Record the positions of small dents to avoid errors when workpieces fit during high-precision measurement.<\/li>\n\n\n\n<li>Annual Overhaul Maintenance<br>Accuracy Re-inspection: Send to the metrology room to test flatness and straightness. If large-area scratches or dents appear, return to the factory for grinding and re-polishing the reference surface;<br>Completely disassemble and clean the leveling feet, and replace aged shock-absorbing rubber pads;<br>For bases in humid workshops, implement moisture isolation at the bottom by adding moisture-proof pads to prevent the stone from expanding and deforming due to long-term moisture.<br>III. Strictly Prohibited Operations (Irreversible Damage to Granite Base)<br>Prohibit direct grinding, cutting, or hammering of workpieces on the surface, which easily causes point-like dents;<br>Prohibit long-term soaking of the surface in strong acids, strong bases, or cutting fluids;<br>Prohibit long-term heavy pressure on one side by heavy workpieces; long-term uneven stress will slowly cause deformation;<br>Prohibit placing high-temperature workpieces directly on the surface (soldering irons, hot-pressed parts). Local high temperatures will generate thermal stress, causing permanent deformation;<br>Prohibit using steel wool or sandpaper to directly grind the workbench surface, as it will destroy the polished mirror reference;<br>Prohibit forklifts or heavy objects from colliding with the sides of the base.<br>IV. Common Faults and Repair Solutions<br>Surface Oil Seepage and Blackening<br>Mild: Repeatedly wipe with specialized degreasing paste; Severe: If severe oil seepage cannot be removed, the base must be returned to the factory for re-grinding a layer.<br>Small Surface Scratches<br>Shallow scratches: Manually polish locally with polishing paste; Deep scratches and dents: The entire machine must be disassembled and repaired on a precision grinder at the factory.<br>Equipment Measurement Accuracy Drift and Large Repeatability Error<br>Troubleshooting sequence: \u2460 Leveling feet offset \u2461 Iron chips accumulated on the surface \u2462 Base deformation due to high temperature \/ heavy pressure \u2463 Aging and failure of leveling feet shock-absorbing pads.<br>Base Dampness and Whitening (Common in humid southern workshops)<br>Wipe dry and dry with heat, evenly apply stone sealant, and add a moisture-proof isolation pad at the bottom.<\/li>\n<\/ol>\n\n\n\n<p>V. Tips for extending the service life of the base<br>Lay a thin silicone protective mat in the inspection area to provide cushioning and prevent impact when placing hard and workpieces;<br>Avoid direct sunlight on the base in the workshop as much as possible, as local temperature differences will increase measurement errors;<br>Cover the tabletop with a dustproof waterproof cover when the machine is shut down for a long period of time;<br>For new bases, re-check the level once a week for the first 3 months, and to once a month after it stabilizes.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img alt=\"\" fetchpriority=\"high\" decoding=\"async\" width=\"1000\" height=\"1000\" src=\"https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227.png\" class=\"wp-image-2950\" srcset=\"https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227.png 1000w, https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227-300x300.png 300w, https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227-150x150.png 150w, https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227-768x768.png 768w, https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227-12x12.png 12w, https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227-800x800.png 800w, https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227-100x100.png 100w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>","protected":false},"excerpt":{"rendered":"<p>I. Key Points for Base Selection (Categorized by Accuracy Grade, Material, and Specification)(1) Stone Material Selection (Mainstream Jinan Blue, the only recommended metrology-grade stone)Jinan Blue Granite (First choice for Grade 00\/0)Dense mineral structure, black background, no white spots or inclusions, extremely low linear expansion coefficient, no pores, suitable for vision measuring machines, CMMs, and 2D&#8230;<\/p>","protected":false},"author":1,"featured_media":2950,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","_seopress_analysis_target_kw":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_kadence_starter_templates_imported_post":false,"_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","footnotes":""},"categories":[35],"tags":[],"class_list":["post-2949","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"taxonomy_info":{"category":[{"value":35,"label":"NEWS"}]},"featured_image_src_large":["https:\/\/jtlcnc.com\/wp-content\/uploads\/2026\/06\/20260617-103227.png",1000,1000,false],"author_info":{"display_name":"jinxing6611@gmail.com","author_link":"https:\/\/jtlcnc.com\/es\/author\/jtlcnc\/"},"comment_info":0,"category_info":[{"term_id":35,"name":"NEWS","slug":"news","term_group":0,"term_taxonomy_id":35,"taxonomy":"category","description":"","parent":0,"count":250,"filter":"raw","cat_ID":35,"category_count":250,"category_description":"","cat_name":"NEWS","category_nicename":"news","category_parent":0}],"tag_info":false,"_links":{"self":[{"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/posts\/2949","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/comments?post=2949"}],"version-history":[{"count":1,"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/posts\/2949\/revisions"}],"predecessor-version":[{"id":2951,"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/posts\/2949\/revisions\/2951"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/media\/2950"}],"wp:attachment":[{"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/media?parent=2949"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/categories?post=2949"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/jtlcnc.com\/es\/wp-json\/wp\/v2\/tags?post=2949"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}